What's
so different about Empire Kosher?
How Empire Poulrty is processed
Cleaning
crews work all night for a 5 a.m. start at the main processing plant.
Birds have been hand-loaded and crates are carefully unloaded to avoid
sudden drops. Even before the processing begins, specially trained rabbis
check the birds for injuries or evidence of disease as each chicken is
individually handled by staff experienced in detecting any abnormalities.
The actual slaughtering process is swiftly and painlessly performed by
hand in accordance with the Jewish Dietary laws that command humane treatment
of animals. All processing at Empire is done in flowing cold spring water
from Empire's own wells.
According to kosher law, no hot or heated water can come in contact with
the birds during processing. Besides facilitating the removal of blood,
the use of cold water is believed to minimize bacterial growth and contamination.
Throughout the process, incessant attention is given to cleanliness --
this is after all a kosher plant where purity is paramount.
Individual birds go through a series of defeathering machines, all of
which use chilled water. The use of cold water can make feather removal
more difficult but
minimizes the cross contamination found in non-kosher plants where birds
are defeathered using hot water.
While special machinery is used throughout the process, much of the work
here is still done by hand. That's one of the reasons it takes three times
as long to process an Empire Kosher bird and why it costs more. The hand
processing includes extra steps, extra inspections. By the time a bird
is packed, it has been looked over by hundreds of experienced eyes.
After required government inspections, a staff of specially trained rabbis
check each bird for any signs of abnormalities, injuries, growths, adhesions,
or evidence of disease. Poultry
that doesn't meet Empire's uncompromising benchmarks of healthfulness
are immediately culled by the rabbinical staff and removed. In fact, rabbinical
inspectors reject hundreds of birds each day which have already passed
USDA inspection. What does this mean? For example, in a non-kosher operation,
if poultry has a diseased part, the part is simply removed and the rest
of the bird is processed and sold. At Empire, the whole bird is rejected
as unfit for sale under a kosher label.
After
a bird passes this unparalleled series of inspections, it is then, in
accordance with Jewish Law, soaked in cool constantly replenished water.
This facilitates the removal of as much blood as possible to minimize
impurities usually carried in the blood stream. A series of fans dry off
excess moisture so that the salt used will not melt on the bird. Each
bird is hand-salted with a light coating of coarse salt, then allowed
to drain. All salt is then rinsed off with a series of sprays, dips and
washes. The results of all these extra steps? A premium quality, all natural
chicken/turkey, carefully hand processed to the highest kosher standards
of purity and healthfulness. In fact, Empire's poultry is so good, its
won taste test after taste test -- from students and faculty at Penn State
University, to famous New York chefs in New York Magazine, to chefs and
editorial staff at Cook's Magazine. |